Recharge of the light brigade

 

…plugging the energy gap with a world first in electricity storage which could revolutionize the industry…

 

                                                                                                                                               

 

Identification of the Technology

 

History of Technology

 

Advantages and Challenges

 

Explanation and Profile of Technology

 

Recent Applications

 

Potential and Future Expectations

 

Major players

 

 

 

Identification of the Technology

 

Batteries are an integral part of everyday life. They provide clean, dependable electrical power for a multitude of devices, from cameras to pacemakers to computers to cars. 

 

Now, fuel cells are under construction that are large enough to power an entire town! 

 

Financial Benefits: More efficient use of existing power plants in generation, transmission, and distribution

 

Technical Benefits: Improved power system performance.

 

These fuel cell plants are based on an electro-chemical process, operating like a giant rechargeable battery storing enough electricity to power 10,000 homes for 24 hours… 15-megawatts / 120 megawatt-hours of on-line storage.  The plants store electricity when demand is low and release it when demand is high, eliminating “brown-outs” and limiting the need for new power plant construction in order to satisfy peak power demands. The plants also give a back-up supply should the main power plant go off line, and provide main power plant with the power needed for re-starting after a grid failure. The response time for power supply to the grid during a power outage is nearly instantaneous, fast enough to keep computers and flight simulators at a nearby Air Force Training Center operating without a glitch.

 

Two commercial scale demonstration plants are currently under construction and will be operational before the end of 2002.

 


History of Technology

 

Energy is unique among commodity products because it is difficult to store, either by the producer or the consumer.

 

Because instantaneous demand for electricity has to be balanced by production capacity, electricity systems are built with sufficient generating capacity to meet the maximum predicted demand plus a margin to ensure security of supply.  The demand for electricity has considerable daily and seasonal variations, however, and the maximum demand may only last for a few hours each year.  Consequently some power stations are only required to operate for very short periods each year.  This is an inefficient use of an expensive power plant.

 

The average demand for electricity in a typical system is about 60% of the maximum demand.  To ensure security of supply, a margin of capacity above the maximum demand is also provided.  In many locations, power stations run near capacity for less than 50% of the year.  This under-utilization is reflected in higher prices for electricity paid by the consumer. When large-scale electrical storage is available, only sufficient generating capacity to meet the average demand for electricity is required instead of the peak demand.  In theory, a typical system could be operated with approximately 40% less generating capacity than would otherwise be needed.  The remaining generators would run more efficiently with increased load factors and less cycling.  The net effects are significant reductions in capital investment and operating expenses.

 

 

Advantages and Challenges

 

Advantage: Utility Scale Energy Storage

The plant can be used for arbitrage by “time shifting” energy, increasing utilization of base load plants and reducing the need for a peaking plant.

 

Advantage: Emergency Power Capabilities

The plant has been designed for “Black Start” capability.  With Black Start, the plant will supply the auxiliary load required to restart the fuel cell station and its adjoining power station in the event of network interruption. It is in effect an “embedded generator” in the power grid.

 

Advantage: Stabilizing Network Capabilities

The plant can be used to stabilize transmission and distribution systems, cutting overload on lines and reducing stress on substation equipment. Storage within the network aids control of frequency and voltage providing a more stable and reliable power system.

 

Advantage: Minimal Environmental Impact

The technology is environmentally benign. The plant can store energy from renewable sources such as solar and wind facilities, increasing flexibility and maximizing the value of the renewable generation features.  The plant is nearly waste-free, with internal recycle of chemicals approaching 100%.  Waste products are inert salts that may be sold for commercial use.

 

Advantage: Fast Response Time

The plant can provide instantly available standby support, delivering a reliable power supply. It supplies real and reactive power and is therefore suited to many different applications in a power system.

 

Advantage: Low Labor Requirements

While current operations are sparingly manned, advances in monitoring technology may allow unmanned operation in the near future.

 

Challenge: Delivery Times

Full project time-scale from start of engineering to completion of commissioning is currently approximately 18 months. Future energy storage plants are expected to have shorter delivery times due to the current modular, scalable design.

 

Challenge: Energy Cost for Supply to Grid

Current costs are comparable but slightly higher than competing technologies. For a first-of-a-kind plant, this is a significant achievement.  Future plants with similar designs will have considerably reduced specific costs.

 


Explanation and Profile of Technology

 

Science fiction becomes science fact through the operation of large-scale regenerative fuel cell plants….

 

                                                                                                                       

The Regenesysâ plant consists of:

·         two large storage tanks holding electrolytes that store electrical energy

·         a bank of regenerative fuel cells that charge and discharge the electrolytes

·         a power conversion system to supply stored power to the commercial grid

 

The two electrolytes are pumped through regenerative fuel cells in individual circuits separated by an ion exchange membrane.  When storing energy, the electrolytes convert to a charged state that can be discharged to release energy.  The conversion of electrical to stored chemical energy can be repeated indefinitely, and with high efficiency.

 

The plant bears more resemblance to a small chemical processing plant than to a traditional power station, since it’s technology consists of special pipes and pumps rather than large rotating electrical machinery.  A delicate and precise balance is maintained between gravity, friction, and electromotive forces to optimize power generation from each cell. The only waste products are hydrogen gas and an inert inorganic salt. There is no wastewater.  There are no air emissions.

 

The Regenesysâ system uses electrolytes of concentrated solutions of sodium bromide and sodium polysulfide. The electrolytes circulate in two separate electrolyte circuits. The regenerative fuel cell plant stores or releases electrical energy by means of a reversible electrochemical reaction between the electrolytes.   The regenerative fuel cells have inert electrodes that act only as an electron transfer surface.  The electrodes do not take part in the electrochemical process and so do not limit the energy storage capacity of the fuel cell.  This approach allows the complete separation of power (determined by the module’s electrode area) and energy (determined by the storage tank volume).

 

The heart of the Regenesysâ plant  is the Power Conversion System (PCS) designed by ABB.  The PCS provides the interface between the power grid’s AC network electrical supply the variable operating voltage of the Regenesysâ DC modules.  This control system is an “intelligent” four quadrant converter designed to transfer both reactive and real power simultaneously and independently from each other.  This unique control system allows flexibility to provide slow draw or peak outputs from the battery’s electrical storage reservoir in response to demand from the grid. The plant normally runs unmanned, with controls monitored via fiber optic connections to a master control facility several miles away.  Low labor costs add to the economies of the operation.

 

 

Recent Applications

 

A pilot plant is currently in operation at the development facility in the UK.

 

One commercial-scale plant is currently in the process of starting up in Little Barford, UK.  Operation at full capacity should be completed prior to the end of 2001.  This plant was built alongside the 680MW Combined Cycle Gas Turbine power station in the city.  It will provide emergency power in the event of (frequent!) blackouts of the city’s power supplies, and also provide peak power leveling capabilities.  The Little Barford system will Black Start itself and the standard power station in the event of a blackout.

 

One commercial-scale plant is currently under construction in Columbus,Tennessee, US. Operation at full capacity should be completed prior to the end of 2002.  The Columbus Tennessee system will provide UPS power for the Air Force flight simulators, preventing costly shutdowns and lengthy rebooting of control systems in the event of (frequent!) power disruptions in the TVA power grid.


 

Potential and Future Expectations

 

Larger Power Storage Capabilities

Design of a larger power plant is underway that will deliver over 60-megawatts of on-line storage as well as provide emergency backup power supplies to one of the southeast’s largest chemical plants.

 

Environmental “Green” Applications

By coupling non-polluting renewable energy sources (such as solar and wind energy) with a large scale electrochemical battery for storage of off-peak power generated, dependable and environmentally sound “green” power generation can be achieved.

 

Marine Applications

Bulk energy storage can be adapted for marine operations, allowing the naturally occurring energy fields found at sea to be harnessed for assisting the operation of ocean-going vessels and offshore oil platforms.

 

Proton Exchange Membrane Fuel Cells

A second generation of electrochemical fuel cells are under development using Proton Exchange Membrane technology.  These cells are more efficient and cost effective than cells currently used in the plants.

 


Major Players

 

Currently, only one company is licensed with the technology:

 

Innogy plc is an integrated energy company, focused on energy generation, trading and retail. 

 

The energy storage business is managed by Innogy Technology Ventures Limited, a subsidiary company of Innogy plc.

 

Contact information:

Marketing Manager

Innogy Technology Ventures Limited

Harwell International Business Centre

Harwell

Didcot

OXON, OX11 0QA

+44 (0) 1235 444 999

e-mail: regenesys@innogy.com

 

 

Web Page by:  Caryle Vann